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Contatti

Contatti: Mr. Chen Xianzhong

Telefono: 86--13706828429

Fax: 86-0572-8885-383

Contatto ora

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High-Performance Electrostatic Painting Line with Three-Sided Circulation Design and Multi-Stage Programming for Easy Operation

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Descrizione del prodotto

Evidenziare: 
                                                electrostatic painting line with three-sided circulation, programmable electrostatic painting line, high-performance electrostatic painting system
                              

High-Performance Electrostatic Painting Line with Three-Sided Circulation Design and Multi-Stage Programming for Easy Operation

Equipment Description

I. Core Functional Components

Heating System
Heating Elements: Stainless steel electric heating elements (2-3kW per element), gas burners, or hot air circulation devices, with maximum temperatures reaching 250°C (standard) or 800°C (special requirements).
Hot Air Circulation: Three-sided circulation design with multi-blade impellers and high-temperature-resistant motors ensures a temperature difference within the furnace of ≤±3°C.
Temperature Control System
Control Module: Integrated PLC and PID algorithm, supports multi-stage programming (over 50 levels), temperature accuracy of ±1-5°C, and a touchscreen displays real-time temperature curves and operating status.
Safety Protection: Over-temperature power off, leakage protection, motor overload protection, and fault alarms.
Smoke Exhaust and Ventilation
Exhaust Gas Treatment: Built-in exhaust system with activated carbon filtration or direct exhaust, meeting environmental standards.

II. Key Performance Parameters

Parameters	Specification Range
Temperature Range	Room Temperature-250°C (Extended to 800°C)
Conveying Speed	0.5-5 m/min (Stepless Frequency Control)
Power	5.5 kW-140 kW (Customizable by furnace length)
Applicable Materials	For wheel hub spraying, electronic components, lithium batteries, food, etc.

III. Operational Procedures and Maintenance

Operational Procedures
Preheating: Run the furnace unloaded to the set temperature (the first time you use the furnace, dry it to remove moisture).
Loading: Suspend the material on chains or fixtures to prevent accumulation that affects hot air circulation.
Operation: After starting the process, monitor the temperature curve and adjust the conveying speed to match process requirements.
Cooling: After the process ends, allow the furnace to cool naturally or activate the forced air cooling system.
Maintenance Points
Cleaning: Regularly clean the furnace chamber of any residue and check the lubrication of the chains.
Inspection: Quarterly calibrate the thermocouples and inspect the heating element connections and electrical wiring insulation.

IV. Safety and Design Advantages

Safety Design
Explosion-Proof Structure: Equipped with a pressure relief valve, explosion-proof door lock, and flame arrester, it is suitable for flammable and explosive working conditions.
Multiple Protections: Independent over-temperature protection, door open/shutdown sensor, and fault self-diagnosis.
Technical Advantages
Energy Saving and High Efficiency: Thermal cycle technology reduces energy consumption by over 30%, and the waste heat recovery system improves overall energy efficiency.
Automated Production: Supports continuous operation and pre-stores multiple sets of process parameters to meet flexible manufacturing needs.

Main Structures and Components

I. Main Structure

Casing and Frame
Material: The casing is made of cold-rolled steel or 304 stainless steel, with a spray-coated or rust-proof finish for high-temperature corrosion resistance. The inner chamber is made of 1.5mm thick 304 stainless steel, meeting food-grade hygiene standards.
Furnace Design: A segmented, fully enclosed structure (single segment length up to 16.2 meters). The insulation layer is filled with ceramic fiber or high-density rock wool (thickness ≥ 100mm), achieving a heat dissipation rate of ≤5%.
Suspension Conveyor System
Chain and Track: Equipped with high-strength stainless steel chains or tracks with a spring tensioner, the conveying speed is adjustable (0.5-5m/min), accommodating materials of varying sizes.
Suspension Clamp: A high-temperature-resistant metal clamp or hook ensures stable suspension and even heating of the material.

II. Core Functional Components

Heating System
Heating Elements: Stainless steel electric heating elements (2-3kW per element), gas burners, or hot air circulation devices, with maximum temperatures reaching 250°C (standard) or 800°C (special requirements).
Heat Circulation Design: A three-sided hot air circulation layout, combined with a high-temperature-resistant multi-blade impeller and centrifugal fan, ensures a temperature difference within the furnace of ≤±3°C.
Temperature Control System
Control Module: Integrated PLC and PID algorithm, supports multi-stage programming (over 50 levels), and boasts a temperature accuracy of ±1-5°C. The touchscreen displays real-time temperature curves and operating parameters.
Monitoring and Protection: Multi-point thermocouple monitoring, over-temperature power outage, leakage protection, and motor overload alarm.
Smoke Exhaust and Ventilation
Exhaust Gas Treatment: Built-in exhaust ducting and activated carbon filtration meet environmental emission standards and reduce the escape of harmful gases.

III. Auxiliary Systems and Safety Design

Safety Protection: Equipped with a pressure relief valve, explosion-proof door locks, and flame arresters to accommodate flammable and explosive working conditions.
Energy-Saving Design: Hot air circulation technology reduces energy consumption by over 30%, and a waste heat recovery system improves overall energy efficiency.

IV. Technical Parameters of Key Components

Components	Specifications and Features
Heating element	Stainless steel heating element (2-3kW/unit)
Conveyor speed	0.5-5m/min (stepless variable speed control)
Temperature uniformity	≤±3°C (no-load)
Insulation thickness	≥100mm (ceramic fiber)

Features

High cost performance: Based on the customer's product positioning and development strategy, and with economic affordability as the foundation, we achieve the best cost performance.

The advanced and meticulous design concept of the equipment, along with the highly automated industrial equipment, showcases the image of a modern and advanced enterprise.

It has high adaptability, meeting the current production requirements and reserving room for development, taking into account the needs of increased production and improved quality in the future.

Quality compliance strictly adheres to the ISO900 quality management system, with every minute detail of the entire equipment installation being strictly controlled.

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High-Performance Electrostatic Painting Line with Three-Sided Circulation Design and Multi-Stage Programming for Easy Operation

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